China Trf Series Flange Mouted Solid Shaft Helical Gearbox with high quality

Merchandise Description

 


Merchandise Functions :

Substantial modular style.
Built-in casting housing,compact dimension,substantial loading support, stable transmitting and low sound level.
Ideal oil leakage preventing tends to make the very good sealings and can be utilized in wide assortment of business.
This series is special for pug mill.
High efficiency and save electrical power.
Preserve value and lower upkeep.

Main applied for :
Chemical agitator
Hoist and transport
Metal and metallurgy
Electric electrical power
Coal mining
Cement and design
Paper and light-weight market

Item Parameters

Complex information:

Housing material

Solid iron/Ductile iron

Housing hardness

HBS190-240

Gear material

20CrMnTi alloy metal

Surface hardness of gears

HRC58°~sixty two °

Gear core hardness

HRC33~40

Input / Output shaft materials

42CrMo alloy metal

Input / Output shaft hardness

HRC25~30

Machining precision of gears

correct grinding, 6~5 Quality

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat therapy

tempering, cementiting, quenching, etc.

Performance

ninety four%~96% (depends on the transmission phase)

Sound (MAX)

60~68dB

Temp. increase (MAX)

40°C

Temp. increase (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Manufacturer of bearings

China prime brand name bearing, HRB/LYC/ZWZ/C&U. Or other brand names asked for, SKF, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other manufacturers requested

Company Profile :

       ZHangZhoug Xihu (West Lake) Dis. Variable Velocity  Machinery Co., Ltd. is positioned in HangZhou Metropolis, ZHangZhoug Province, on the southeast coastline of China. It was set up in 1992. It is a professional transmission tools production firm integrating merchandise research and advancement, producing, income and after-sales service.
       The company has superior scientific investigation products and a crew of experts. With innovative computerized processing and tests equipment, the company makes higher-quality transmission merchandise. Right after a long time of unremitting endeavours, it has designed into a nicely-identified organization in the transmission equipment business.
       The company produces a comprehensive assortment of gear motor goods. The primary products are: TWM series worm gear reducer, TNRV collection worm gear reducer, VF collection worm gear reducer, UDL series infinitely variable transmission, TKM/TKB series helical gear-hypoid gear reducer motor , WKM series helical-hypoid equipment motor, TRC collection tiny helical gear motor, TR series helical gear motor, TK sequence helical gear-bevel equipment motor, TS sequence helical equipment ~ worm gear motor, TF collection Parallel shaft helical equipment motor, TAB/TAD sequence precision planetary reducer, and so on.
       Products are extensively employed in gentle sector, chemical sector, developing components equipment, iron and steel metallurgy, environmental safety, coal mining, automobile sector, port construction and other key industrial fields and numerous production automated strains, conveyor lines, assembly lines and other fields that demand speed regulation. Products all over the nation, and exported to Europe and the United States, the Middle East, Oceania and Southeast Asia and other locations.

Production Line :

Tests Space

Certificates :

Packing & Logistics

Organization See :

Exhibition :

US $120-1,800
/ Piece
|
10 Pieces

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Housing material
Cast iron/Ductile iron
Housing hardness
HBS190-240
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~40
Input / Output shaft material
42CrMo alloy steel
Input / Output shaft hardness
HRC25~30
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested
US $120-1,800
/ Piece
|
10 Pieces

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Housing material
Cast iron/Ductile iron
Housing hardness
HBS190-240
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~40
Input / Output shaft material
42CrMo alloy steel
Input / Output shaft hardness
HRC25~30
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Trf Series Flange Mouted Solid Shaft Helical Gearbox     with high quality China Trf Series Flange Mouted Solid Shaft Helical Gearbox     with high quality
editor by czh 2023-01-02