China ISO 9001 Certificated Factory OEM Worm Gear Box cycloidal gearbox

Product Description

Swift Details

Shape: Spur Place of Origin: HangZhou , China (Mainland) Design Variety: BG0571
Brand name Name: AT Substance: Metal Solution Variety: Non-Standard Merchandise / Customize Merchandise
Software Supplies: Iron, Steel, Brass, Copper, Aluminum and Stainless Steel Machining Procedure: Equipment Hobbing, Shaping, Shaving, Grinding and CNC Machining Area Complete: Anti-rust Treatment, Warmth Therapy, Polishing and Coating Treatment method
Surface area Hardness: HRC 28~32, HRC 40~44, HRC fifty eight~62 Rust Safety Time: 2 Years Maximun Tooth Profile Precision: GB 5~8 degree (AGMA ten~13 stage)
Relevant Regular: GB / ISO / DIN / JIS / AGMA Quoted Situation: 2nd / 3D Drawing / Sample Good quality Assure: 1 Yr

Packaging & Supply

Packaging Information: Anti-rust Paper, Modest Box and Carton
Supply Detail: 20 ~ 30 days

Products Selection

 Material  Carbon Steel  SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214L……
 Alloy Steel  20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5……
 Brass/Bronze  HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40……
 Machining Approach  Gear Hobbing, Equipment Milling, Gear Shaping, Equipment Broaching,
 Gear Shaving, Equipment Grinding and Gear Lapping
 Modules  1., 1.twenty five, 1.5, 1.seventy five, 2., 2.25, 2.5……8.
 Tolerance Control  Outer Diameter  ±0.005 mm
 Length Dimension  ±0.05 mm
 Teeth Accuracy  DIN Course 4, ISO/GB Class 4, AGMA Class thirteen, JIS Class
 Heat Treatment method  Quenching & Tempering, Carburizing & Quenching, Substantial-frequency Hardening, Carbonitriding……
 Surface Treatment  Blacking, Sprucing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating……
 Standard  European, American or Britain Common

Factory Overview

ABOUT US:

As your one particular-quit supply, AT PRECAST,we layout, producer and distribute precast concrete equipment like the Lifting Programs and Anchoring methods Coil and Ferrule Inserts. for Concrete and Prefabricated region.

As a chief in developing concrete accent merchandise, our main aim is to generate products that are safer, more quickly and far more expense productive.

With more than completely fifty a long time operating expertise, our whole staff is focused to offer you with the very best client support and aggressive rates. Our revenue drive are CZPT to response your questions speedily and offer you you specialized assistance .

Assurance:

one hundred% quality manufacturing.
 We guarantee that our products meet your supplied specifications
 Extremely competitive pricing
 Delivery to your port or front door
 4 —- 8 week lead times
 We handle all paperwork
 Partial container orders
 Flexible payment options
 Unique tooling options
 Full range of packaging options from bulk to retail ready
 Complete testing services available
 
FAQs:

1. Where is your area?

We are situated in HangZhou Metropolis of China and are closed to Airport. It requires 30minuts by car from Liuting Airport our firm.

two. How extended has the business been set up?

AT Industry was proven in 2009. There is 6 several years exporting ordeals.

three. How many staff do you have?

Administration / sales    4
Engineering / design as our partner     8
Production as our companions one hundred twenty
Good quality assurance / inspection   10

four. Which international locations do you export to?

U.S.A, Germany, France, Italy, Uk, Brazil, Middle east of Asia, Thailand,

5. What proportion of your items are exported?

a hundred% of our manufacturing are exported to all in excess of the planet.

six. How prolonged does it take to obtain samples?

a) Sample:30-45days soon after order 
b) Sample:30days following pattern finishing.
c) The guide time is the general manufacturing time period and does not consist of the transportation time.

7. New merchandise improvement procedure

Acquired tooling buy and sample order with 50% deposit—Maintain a conference with the relation dept. to guarantee the creating timetable—Design and style sample, fixture and gauge and making them in our property—mold steel acquiring—Machining—Inspection—Send out out the sample with first inspection report.

8. How lengthy is the manufacturing lead time?

Mass Creation: 90days after sample approval by yours.
The guide time is the common manufacturing period including the transportation time.
We could make some specific generation arrangement successfully if client has urgent require.

nine. What foundation can we get items?

We generally offer customers charges FOB& CIF (Carriage, Insurance policy & Freight). The CIF consists of the freight price to your nominated sea port.
We do supply clearance of goods which requirements to be managed by a regional freight forwarder.
All neighborhood costs and taxes are the accountability of the consumer. We are satisfied to provide advisement on delivery if required.

10. What are the payment terms?

Payment conditions are negotiable and will increase for lengthy phrase buyers.
For the duration of the initial levels, we request fifty% of tooling fee in progress with the stability payable on acceptance of samples.
Production orders can be negotiable. We choose 50% deposit and the equilibrium by T/T prior to sails. But sometimes T/T 30 days soon after sails would also acceptable.

eleven. Which currency can we acquire in?

We can deal in USD / Euro forex / GBP.

twelve. How lengthy does it consider to ship items from China by sea?

It will take about 5 weeks to European ports furthermore 1 week customs clearance, so you can get the container inside of 6 to 7 weeks. It normally takes about 2 weeks to east coast and 3 months to west coastline US ports. All sea goods are transported from HangZhou Port.

13. How prolonged does it get to ship goods from China by air?

It normally takes about 7 times to all significant destinations.

14. Can we go to the manufacturing unit to perform an audit?

Sure, you are welcome to pay a visit to our associate factory by prior agreement.

15. How do we retain client confidentiality?

We are pleased to sign Confidentiality Agreements with buyers and will honor them.

16. Which languages do we do organization in?

Though we do enterprise with numerous nations all around the entire world, we can only communicate efficiently in Chinese English.
All data equipped ought to consequently be provided in this kind.

17. Is there a least quantity of company required to perform worldwide getting?

There are no minimum volumes, but the charges of the items, additionally the fastened fees of importing makes it a lot more cost-effective to buy in higher volumes. All potential consumers will be assessed on an person foundation to establish if it seems a practical selection for all events to produce a connection.

eighteen. What kind of areas you are specialized in?

Our organization is made up of 2 locations,
one is for building precast such as lifting technique, rigging components metallic parts.
 
Another is tailored metal enterprise of quality sand castings, investment castings, lost foam castings, hot forgings, cold forgings, stampings, machined parts, injectionmolded plastics parts, etc.

19. Which variety of equipments do you have?

Forging friction push 160Ton, 300Ton, 630Ton, 1200Ton
Casting CZPT of 200kg, 500kg,1000kgs, 2000kgs
Push of 63ton, 120tons
CNC Machining middle
CNC Vertical Lathe
CNC Lathe center
Uninteresting device
Drilling device
 

 

US $0.892
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Industry
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction
Hardness: Hardened
Type: Worm and Wormwheel
Original: China
Shipping Port: Qingdao, China

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Shape: Spur Place of Origin: Qingdao , China (Mainland) Model Number: BG0024
Brand Name: AT Material: Steel Product Type: Non-Standard Product / Customize Product
Application Materials: Iron, Steel, Brass, Copper, Aluminum and Stainless Steel Machining Process: Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining Surface Finish: Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment
Surface Hardness: HRC 28~32, HRC 40~44, HRC 58~62 Rust Protection Time: 2 Years Maximun Tooth Profile Precision: GB 5~8 level (AGMA 10~13 level)
Applicable Standard: GB / ISO / DIN / JIS / AGMA Quoted Condition: 2D / 3D Drawing / Sample Quality Guarantee: 1 Year

###

Packaging Details: Anti-rust Paper, Small Box and Carton
Delivery Detail: 20 ~ 30 days

###

 Material  Carbon Steel  SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L……
 Alloy Steel  20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5……
 Brass/Bronze  HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40……
 Machining Process  Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,
 Gear Shaving, Gear Grinding and Gear Lapping
 Modules  1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0
 Tolerance Control  Outer Diameter  ±0.005 mm
 Length Dimension  ±0.05 mm
 Teeth Accuracy  DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
 Heat Treatment  Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
 Surface Treatment  Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating……
 Standard  European, American or Britain Standard
US $0.892
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Industry
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction
Hardness: Hardened
Type: Worm and Wormwheel
Original: China
Shipping Port: Qingdao, China

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Shape: Spur Place of Origin: Qingdao , China (Mainland) Model Number: BG0024
Brand Name: AT Material: Steel Product Type: Non-Standard Product / Customize Product
Application Materials: Iron, Steel, Brass, Copper, Aluminum and Stainless Steel Machining Process: Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining Surface Finish: Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment
Surface Hardness: HRC 28~32, HRC 40~44, HRC 58~62 Rust Protection Time: 2 Years Maximun Tooth Profile Precision: GB 5~8 level (AGMA 10~13 level)
Applicable Standard: GB / ISO / DIN / JIS / AGMA Quoted Condition: 2D / 3D Drawing / Sample Quality Guarantee: 1 Year

###

Packaging Details: Anti-rust Paper, Small Box and Carton
Delivery Detail: 20 ~ 30 days

###

 Material  Carbon Steel  SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L……
 Alloy Steel  20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5……
 Brass/Bronze  HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40……
 Machining Process  Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,
 Gear Shaving, Gear Grinding and Gear Lapping
 Modules  1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0
 Tolerance Control  Outer Diameter  ±0.005 mm
 Length Dimension  ±0.05 mm
 Teeth Accuracy  DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
 Heat Treatment  Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
 Surface Treatment  Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating……
 Standard  European, American or Britain Standard

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China ISO 9001 Certificated Factory OEM Worm Gear Box     cycloidal gearbox	China ISO 9001 Certificated Factory OEM Worm Gear Box     cycloidal gearbox
editor by czh 2022-12-28