China High Efficiency Worm Gear Series Double Enveloping Worm Gear Worm Gearbox automatic gearbox

Item Description

Large Efficiency Cone Worm Gear Sequence Double Enveloping Worm Gear Worm Gearbox

Solution Description

Sequence C  double enveloping worm gear
Model: a hundred – 500
Ratio: ten -63
Output Torque : 683 – 51180 N.m
Ranking Energy : 47/25HP(1.41Kw) – 597HP(448Kw)

one, High torque double enveloping worm equipment change toughest working condition .
two,Common layout double enveloping worm gearbox.
three, Clean and noiseless procedure double worm gearbox.
4, Increased driving performance than traditional worm equipment.
five, Rising loading ability .
6, Rigorous high quality take a look at prior to shipping and delivery
7, Tailored design for different software
8, Lengthy daily life provider interval
9,suited cost with moderated
ten, average cost & large high quality

In a Worm Gearbox, Worm Reduction Equipment Box, Worm Pace Reducer and Gear Motor Producer, three to 11 equipment tooth are generally in speak to with the worm, dependent upon the ratio. The increased quantity of pushed gear enamel that are in speak to with the worm substantially raises torque capacity also raises shock load resistance. In addition to increasing the number of pushed equipment tooth in speak to with the worm, Worm Gearbox, Worm Reduction Equipment Box, Worm Pace Reducer and Equipment Motor Producer also will increase the contact location on every single gear tooth. The real areas of instantaneous get in touch with among the worm threads and the pushed gear tooth are strains. These strains of speak to move throughout the confront of the gear tooth as it progresses through its whole time of mesh with the worm. The traces of speak to in double-enveloping worm gearing are configured to boost the energy transmission ability and reduce the anxiety on each gear tooth.

 

Working situations

Two shafts for ninety ° Intersect, enter velocity must not be far more than 1500 rpm.The working environment temperature should range from  0 ~ forty ° C, when the atmosphere temperature beneath ° C or earlier mentioned 40 ° C.Before commencing the lubricating oil to corresponding heating and cooling, The worm shafts, reverse procedure can be positive.

Knowledge sheet on CUW double enveloping worm gear reducer :

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Energy Ratio Permitted Torque Excess weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 one hundred ninety 48 1.41~eleven.five 10 .25~ 62 683-1094 forty two
a hundred twenty five 32 225 fifty five two.42~19.seven 10 .25 ~ 62 1170~2221 65
140 38 255 sixty five three.94~twenty five.9 10 .25 ~ 62 1555 ~ 3473 eighty five
160 forty two 290 70 four.39~35.seven 10 .25 ~ 62 2143 ~4212 a hundred and twenty
one hundred eighty forty eight 320 80 five.eighty three~forty seven.five 10 .25 ~ 62 2812 ~ 5387 one hundred seventy
200 fifty five 350 ninety 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 sixty 390 100 nine.9~81.four 10 .25 ~ 62 4872 ~ 9224 290
250 sixty five 430 one hundred ten twelve.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 sixteen.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 seventy five 530 one hundred forty 22.5 ~183 10 .25 ~ 62 11068~ 19450 seven hundred
355 eighty 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
four hundred ninety 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 a hundred 740 a hundred ninety forty two.6 ~347 10 .25 ~ 62 2571~39881 1980
five hundred a hundred and ten 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

Edge: 
The advantage of CZPT Higher Effectiveness, Low Noice Cone Worm Sequence Worm Gearbox layout are remarkable. First, the overall load is divided between far more person equipment tooth, and the load is more divided the place enamel assistance 2 traces of make contact with. This superior load distribution tremendously boosts load carrying ability. Next, the improved torque throughput allows a more compact reducer to generate the very same volume of torque, ensuing in measurement and bodyweight personal savings.
Double-enveloping worm gearing can have hundreds that would require a lot larger and heavier cylindrical worm gearing.

 

 Double-enveloping worm gearbox determine :

(Click on on picture for a lot more data)

 

 

Packaging & Shipping and delivery

Bundle :                                                                                                

SGR gearbox use standard wooden situation for every equipment gear unit.

 

Transport :                                                                                               

According to Consumer requirement, we delivery merchandise by diverse transportation, Sea delivery, Air Transportation / Convey or Truck transportation and so on.

You Appoint, We Service!

Our Providers

With all our pursuits DNV-ISO 9001, SGS -accredited, we stand for leading-quality service. Entrusting your gearboxes to the treatment of our Services.

Help defend your gearbox from use and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design and style helical gear unit, worm gearbox, cycloidal gearbox and many others to suit your software and satisfy your needs. 

These functions enable a trustworthy and risk-free services existence of in excess of two hundred 000 operational several hours. 

Our customers have been positioning their trust in CZPT equipment models considering that 1997. Much more than 500 000 gear models of our gearbox are in use reliably all around the planet, in many circumstances under really harsh circumstances.

 

 

 

US $1,000-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700
US $1,000-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China High Efficiency Worm Gear Series Double Enveloping Worm Gear Worm Gearbox     automatic gearbox	China High Efficiency Worm Gear Series Double Enveloping Worm Gear Worm Gearbox     automatic gearbox
editor by czh 2023-01-14