China Helical gear planetary gearbox with 90 degree rotation angle L-type  42/60/90/115 reducer gearbox engine

Merchandise Description

Complex providers:

  • In accordance to the appropriate parameters offered by the consumer, the CZPT engineering software is used to create the motion load curve diagram of the system tools to get the corresponding parameters and derive the motion load curve. Intuitively exhibit important parameters and load indexes in the transmission method to support clients carry out affordable structural layout.
  • SIGRINER supplies a motor databases from 500 servo motor makers globally

Buyer instruction:
We are honored to provide you with our utilized computing and transmission style experience. We can supply pertinent coaching in accordance to your requirements.   We can offer pertinent education in accordance to your demands. 

Specific

STAGE Degree Level one
Reduction ratio i three four 5 6 7 eight 10
Rated output torque T2N Nm 100 125 a hundred forty five one hundred forty five 140 120 120
in.lb 885 1106 1283 1283 1239 1062 1062
Emergency braking torque
Permit a thousand instances in the working existence of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated enter speed
(T2N, 20°C ambient temperature)
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Optimum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLDR90≤8ARCMIN   PLDR+90≤5ARCMIN  Custom made≤3ARCMIN
No-load torque
(nt=3000rmp, gearbox 20°C)
T 012 Nm 1.5 one.4 one.4 1.3 one.2 1.two 1.one
in.lb 13.3 12.4 12.four 11.5 10.six ten.6 nine.7
Torsional rigidity C t21 Nm/ arcmin 8
in.lb / arcmin 71
Maximum radial pressure F 2AMAX N 2400
lbf 540
Maximum axial drive F 3RMAX N 2000
  lbf 450
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
Working life Lh hr ≥20000
Effectiveness at complete load η % 95
Ambient temperature ºC -15~40
F 5~104
The highest allowable temperature of the shell ºC +ninety
F 194
Lubricating   Life Lubrication
The route of rotation   Input and output in the very same route
Security level   IP65
Set up path   Any
Operating noise              (i=ten and n1=3000rpm no load) LPA              dB(A) ≤58
Rotary inertia J1 Kg.cm2 4 four 4 4 four four 4
10-threein.lb.s2 three.forty six 3.forty six three.46 3.forty six three.46 three.forty six three.46

Printing machine
Revolutionary gearbox assures balance, synchronization precision and long-time period accuracy even at substantial speeds
The excellent remedy for large-good quality printing processes and other ongoing responsibility apps
Option: built-in sensor for checking paper tension and equivalent parameters

  • Machine instruments and manufacturing programs

Substantial precision, stable procedure and substantial effectiveness are all derived from stable, zero backlash and high rigidity mechanical system remedies, these kinds of as the application of products on feed, rotation and auxiliary axes
Features of CZPT Precision planetary gearbox

  • Really substantial electrical power density, torque elevated by 40%
  • Straightforward motor installation, optional installation with duration payment
  • Versatile set up, the gearbox can be mounted vertically, horizontally, and up or down together with the driven shaft
  • Quite high positioning precision, return clearance is much less than arc minutes
  • Through helical gear meshing, the procedure is stable, and the running sound is less than 50dB-A
  • The world’s foremost life expectancy, and the uncooked materials and mechanism of the seal ring have been optimized

Programs.:  
PBM (standard)
Cycle Apps (ED≤60%)
Large dynamic purposes
Substantial positioning precision
Reverse procedure
PBMD*Large PERCISION
Application of constant operation (ED≤60%)
High rated pace
Temperature-sensitive applications
Substantial top quality manage transmission

Our Companies.:
1) Aggressive cost and excellent high quality
2) Utilised for transmission systems.
3) Superb performance, prolonged making use of lifestyle
4) Prompt reaction on acquiring Inquiries or any other messages from buyers
five) only regular planetary gearbox provided
Supply and shipping and delivery: We offer CZPT shipping, worldwide express and air transportation to produce your products to you.
(*Arrival time will range dependent on spot nation policy and targeted traffic problem.)
Serving: All items have a one-12 months warranty and online complex help. 
FAQ
Q: Are you buying and selling organization or producer?
A: We are group business with massive range of items and production bases, also do buying and selling business company with more than 20 many years export experiences.
Q:What’s the MOQ?
A: 1 or 2pcs is accessible.
Q: How prolonged is your shipping and delivery time?
A: 3-5 times by means of DHL, TNT, UPS, FEDEX. Ocean shipping is dependent on diverse international locations.

Packaging & Delivery
packaged in Carton with foam within or as for each customer’s needs (Standard export canton)  

US $200-888
/ Piece
|
1 Piece

(Min. Order)

###

Transport Package: Cartons
Specification: ***
Trademark: ISO, CE, RoHS
Origin: China

###

STAGE Level Level 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 100 125 145 145 140 120 120
in.lb 885 1106 1283 1283 1239 1062 1062
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLDR90≤8ARCMIN   PLDR+90≤5ARCMIN  Custom made≤3ARCMIN
No-load torque
(nt=3000rmp, gearbox 20°C)
T 012 Nm 1.5 1.4 1.4 1.3 1.2 1.2 1.1
in.lb 13.3 12.4 12.4 11.5 10.6 10.6 9.7
Torsional rigidity C t21 Nm/ arcmin 8
in.lb / arcmin 71
Maximum radial force F 2AMAX N 2400
lbf 540
Maximum axial force F 3RMAX N 2000
  lbf 450
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
Working life Lh hr ≥20000
Efficiency at full load η % 95
Ambient temperature ºC -15~40
F 5~104
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise              (i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Rotary inertia J1 Kg.cm2 4 4 4 4 4 4 4
10-3in.lb.s2 3.46 3.46 3.46 3.46 3.46 3.46 3.46
US $200-888
/ Piece
|
1 Piece

(Min. Order)

###

Transport Package: Cartons
Specification: ***
Trademark: ISO, CE, RoHS
Origin: China

###

STAGE Level Level 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 100 125 145 145 140 120 120
in.lb 885 1106 1283 1283 1239 1062 1062
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLDR90≤8ARCMIN   PLDR+90≤5ARCMIN  Custom made≤3ARCMIN
No-load torque
(nt=3000rmp, gearbox 20°C)
T 012 Nm 1.5 1.4 1.4 1.3 1.2 1.2 1.1
in.lb 13.3 12.4 12.4 11.5 10.6 10.6 9.7
Torsional rigidity C t21 Nm/ arcmin 8
in.lb / arcmin 71
Maximum radial force F 2AMAX N 2400
lbf 540
Maximum axial force F 3RMAX N 2000
  lbf 450
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
Working life Lh hr ≥20000
Efficiency at full load η % 95
Ambient temperature ºC -15~40
F 5~104
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise              (i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Rotary inertia J1 Kg.cm2 4 4 4 4 4 4 4
10-3in.lb.s2 3.46 3.46 3.46 3.46 3.46 3.46 3.46

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China Helical gear planetary gearbox with 90 degree rotation angle L-type  42/60/90/115 reducer     gearbox engineChina Helical gear planetary gearbox with 90 degree rotation angle L-type  42/60/90/115 reducer     gearbox engine
editor by czh 2023-01-05